Measure

Basics of Level Measurement

Level measurement is most important for process control. Level measurement is the process of measuring the amount in terms of the level of material in

Basics of Vibration Measurement Vibrations are the unwanted oscillations or say mechanical movement of any equipment or machine or its sub parts due to any kind of imbalance. The vibrations exist in compressors, pumps, turbines and other rotating equipment or machine and connected axillaries It is desirable that the vibrations must be as minimum as possible. However, due to law of nature, we cannot create a perfect system. And, there exist vibrations when machine runs. Characteristics of Vibrations We can characterize vibrations into three main parameters. 1. Amplitude of Vibration Amplitude as the name says it’s simply how severe the vibration is. In other words, it tells us the actual magnitude of the vibration. If the amplitude of vibration is more, it may cause more damage to equipment or machine. Further, this may cause a catastrophic failure. Thus, it is important to know the magnitude of the vibrations. Amplitude can be expressed in terms of peak amplitude or peak to peak amplitude or root mean square amplitude. Peak to peak amplitude is the maximum amplitude from showing difference between positive peak and negative peak. Peak amplitude shows the highest amplitude the equipment or machine has observed from zero point. Root mean square is the average of the vibration’s amplitudes of the machine. The vibration is sinusoidal in nature and its average value of sinusoidal waveform is zero. Therefore, the direct averaging will result zero vibration. Common units of amplitude are inch / second or millimeter / second 2. Frequency of Vibration vibrations occur continuously in the system. Thus frequency is nothing but the parameter which tells us that how fast these vibrations occur. The rate at which any given equipment or machine is oscillating or vibrating is the frequency of vibration. Even the low magnitude high frequency vibration can cause damage to the equipment or machine. If the frequency of vibration matches with the resonance frequency of the machine, then it is vulnerable for the machine. 3. Phase of Vibration Phase is the shifting of continuously occurring vibrations in an equipment or machine from one start point to other. The phase term is usually used when vibrations of two or more equipment or machine or parts are compared. Common Causes for Vibration Improper installation of any equipment or machine like compressor or pump or turbine can cause vibrations and that is why surface for installation is verified and made balanced or even before installing any equipment or machine. Also balancing of equipment or machine is a must after installing equipment or machine. Improper alignment between the driving equipment or machine and driven equipment or machine can cause damage to both sides because of high vibrations due to imbalance created during movement. Alignment imbalance can happen over a time due to various factors and also during installation of the equipment or machine. Worn out parts like bearing, coupling or gears of the equipment or machine can cause vibrations which can further damage other parts which are in motion. Loose parts which are moving can cause vibrations and even damage other stationary parts also. Vibration Measurement Mechanical type vibration switches also detect the vibration but as the name says mechanical vibration switch, we cannot fully rely upon them for critical equipment or machines. We measure the three types of vibrations for accurate vibration measurement. Full body vibration Full body vibration is suitable for small but critical pumps, motors, gearbox or any other rotating equipment or machines. The most common application is vibration measurement in cooling tower fan’s gearbox and motor vibration measurement. For measuring full body vibration, we mount a velocity meter or accelerometer on the rotating equipment or machines This type of vibration measurement is also called contact type vibration measurement because the vibration sensor is attached to the body and vibrated along with the body. Radial Vibration Radial vibrations measurement is done for rotating parts such as shafts of compressor. Generally we use 2 proximity probes for measuring the radial vibration. Both radial vibration probe are installed at 90 degree from each other to detect the perfect vibration movement, Axial Vibration Axial vibration measurement play very important role in saving the equipment or machine from wearing out. We install axial vibration probes for measuring the shaft or thrust collar’s linear movement (to and fro movement). We install single axial vibration probe for each shaft or thrust collar. The axial movement can be positive and negative with respect to a zero position which is in center of the whole movement or technically called float of the machine. The types of the probes used for axial measurement are the same probes we use for radial vibration measurement.

Basics of Vibration Measurement

Vibrations are the unwanted oscillations or say mechanical movement of any equipment or machine or its subparts due to any kind of imbalance. The vibrations

types of flow measurement

Basics of Flow Measurement

Flow measurement is the process of knowing the amount of liquid or gas or any other material transferred from one point to another. The flow

basics of pressure measurement

Basics of Pressure Measurement

Pressure is one of the most important parameters almost everywhere may it be industry, automobile, rocket science, and whatever you think of. The fluid, gas,