Classification of Control Valves

Classification of Control Valves : We can classify the Control valves based on the  application, function,motion,port size and failure states. According to classification of control valve, the valves are Globe Valve, Gate Valve, Butterfly Valve, Check Valve, Ball Valve, Disk Valve, Diaphragm Valve, Linear Valve,Rotary Valve.

1.Classification of Control Valves-Based on the application

control valve classification acccording to applications

According to applications, We divide the Control valves into two categories- General Service and Special service.

General Service:

  • General Service valves are suitable for most common applications.
  • Generally, they have a lower pressure-rated category.
  • Its pressure ratings lie between ANSI class 150 and 600.
  • General Service valves are not suitable for corrosive fluids and high-temperature service.
  • Fewer chances of cavitation or flashing.
  • To some extent, general service valves are exchangeable.
  • Flexibility Built into the design make them best suited for a wider range of applications.
  • General Service valve body materials is stainless or carbon steels.

Special Service:

Special service valves are suitable for severe service application. The valve has special features to handle unstable applications. The special service valve can handle high-pressure drops. As we know, the high-pressure drop causes severe cavitation, flashing, choking, and high noise. Special service valves have engineered trims in globe-type and ball type rotary valves to prevent the high pressure drop problem.

2. Classification of Control Valves- Based on function

classification of control valve- based on function

Classification of Control Valves-On/off:

On-off valves or block valve allow or block the fluid flow. The valve completely shut off or open. 

Examples of on /off valves are ball, gate, plug, pressure relief, and tank bottom valves.

On-off valves are generally used for the  applications where there is a need for flow to be diverted around an area. This need arises when,

  • Maintenance is being performed.
  • personnel working need to be protected from potential safety hazards.
  • Used in mixing applications where fluids are combined for a predetermined amount of time without measurement.
  • Safety management systems also require automated on-off valves to promptly shut off the system under emergency situation.

Pressure relief valves are self-actuated open-close (on-off) valves. Pressure relief valves open only when  pressure exceeds above the preset value. Thus, these valves guard  against the over-pressurization of a liquid service. On the other hand, safety valves (on-off) are most suitable for  gas applications. The safety valve vent opens during over-pressurization of the system. Failing of safety valve leads to a safety or process hazard and it may cause untoward incident in the plant. 

Throttling:

Throttling valves allow the flow regulation at any point between fully open to fully close. Plug valve  and throttling valve are suitable for on-off and for throttling.Globe style valve is suitable for on-off and throttling service.

3.Classification of Control Valves-Based on the motion

control valve classification-based on motion

Linear motion:

Linear motion valves or linear control valves are the most common type of valves. This type of valve has a sliding-stem design. The sliding-stem design makes it move closure element into an open or closed position.

Examples of the basic linear valves are Globe, Pinch, Diaphragm.

Linear valves have the following features.

  • Simple design
  • Easy maintenance
  • Versatility with more size
  • Range of pressure class
  • Design options than other motion classifications.

Rotary motion:

Rotary–motion valves use a rotary closing element that moves through a quarter-turn or 45 degrees range to open to allow the flow or close to block the flow.

  • Rotary valves are generally smaller in size
  • Weigh less than comparable linear valves

Butterfly and Ball valves are basic examples of rotary motion valve. Butterfly valves are suitable for low and modest pressure service. Ball valves require less maintenance and, have the greatest flow capacity among the all control valves.

Application wise, rotary valves are confined because of certain pressure drops issue. Rotary valves are prone to cavitation and flashing problems. However, rotary-valve has advanced designs. And, rotary valves can overcome these inherent limitations. Nowadays,use of rotary valves are at increasing trend.

4. Classification of Control Valves-Based on port size

control valve classification-based on port size

Reduced port valves:

Reduced-port valves closure elements limit the flow.The flow area (seating) of that port of the closure element is substantially smaller than the full port. It is approximately one pipe diameter on gate valves and 60 percent of the full bore on the ball valves.  

The primary purpose of reduced-port valves is to regulate the flow by reducing the flow or through throttling.

Full Port valves:

Full port valves or full bore valves is most suitable for high flow capacity. Ball valves and gate valves has relatively large internal flow passageways in the valve body.  Thereby, it allows smooth flow without significant restriction.

Such types of valves are called full-port valves because the internal flow is symmetrical to the full area of the inlet port.

Full-port valves are widely used in on-off and blocking services, where the flow must be stopped or diverted.

5.Based on the action in failure states

control valve classification- based on failure states

Classification of Control Valves-Air- to- close:

The plug on the stem of air-to-close valve closes the orifice to stop the fluid flow, when the air pressure input signal above the diaphragm increases. If the air pressure input signal is not available or air pressure comes down, the plug opens the orifice. These types of valves are also called fail-open valves. The pic is shown in the figure below.

air to open- air to close control valve

Classification of Control Valves-Air-to-open:

The plug on the stem of air-to-open valve opens the orifice to allow the fluid flow, when the air pressure input signal below the diaphragm increases. The plug on the stem stops the fluid flow when the air pressure input signal is not available or air pressure comes down. An air to open valve is shown in the above figure.

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