Effects of Air Gap On the Performance of Induction Motor

The constructional overview of the induction motor

The induction motor has a stator and the rotor as its major parts. The stator is a stationary part and the rotor is a rotating part. The stator of the motor has overlapping coils that are physically placed 120-degree electrical apart. When the stator is connected to the three-phase supply source, the rotational magnetic field of constant magnitude and a  varying direction is produced. The flux produced in the stator travels through the air gap and gets linked to the rotor conductors.

cross section view of induction motor

The rotor winding is short-circuited through end rings or connected to the external resistance. The linking flux of the stator induces EMF in the rotor circuit, and the current starts flowing in the short-circuited rotor winding because of the induced EMF in the rotor. Due to an interaction of the rotor current and the main flux, the torque is produced and the motor starts rotating.

In the stator, the electric energy is get converted into magnetic energy.

what is air gap?

The magnetic energy travels through the air gap of the motor. The air gap increases the reluctance of the magnetic circuit.

electrical and magnetic circuit analogy

Equivalent Electrical circuit of the magnetic Circuit

equivalent electrical circuit of magnetic circuit

Where,

Rc and Rg are the reluctance of the magnetic and the sir gap circuit.

The air gap plays a significant role in the performance of the motor. 

Length of Air-Gap

The length of the air gap affects the following performance parameters of the induction motor.

  • Magnetizing current
  • Power factor
  • Overload Capacity
  • Cooling
  • Noise

Magnetizing Current and Power Factor

The magnetizing current of the motor depends on the specific magnetic loading and the air gap length of the machine. A large air-gap length leads to higher magnetizing current and poor power factor.

A large air-gap length increases the reluctance of the path of the magnetic flux. The reluctance of the magnetic circuit is similar to the resistance of the electric circuit. The reluctance of a magnetic circuit is;

R=MMF/Φ   —–(1) 
Also,
R= L/μA      ——-(2)

MMF=RΦ
Φ =MMF/R
Φ =MMF*(μA /L)   —–(3)

Where,
R       = Reluctance of the magnetic circuit
MMF = Magnetomotive force(MMF=NI)
L       = length of the air gap 
Φ      = Flux in the air gap
μ       = Permeability of the magnetic material

From equation (3), it is clear that the MMF required for producing and sending the flux through the air gap depends on the flux density and the air-gap length.

If the air gap length is increased, the reluctance of the magnetic circuit will increase. This increase in the reluctance will demand more magneto-motive force to produce the required flux in the motor. To meet the additional requirement of MMF, the stator magnetizing current increases. The power factor of the motor gets worsens with an increase in magnetizing stator current. The phasor diagram of the motor having small and large air gap length is as shown below. The relationship between the air gap length and the power factor can be well understood with the following phasor diagram. 

Effects of Air Gap On the Performance of Induction Motor

The air gap length in fig (b) is more than the air gap in fig (a). The angle between the applied voltage and the stator current is more in fig(b) than in fig(a). With an increase in air gap length, the more magnetizing current is required to produce the rated flux in the magnetic core, and the phase angle between the applied voltage and the magnetizing current increases. As a result, the power factor becomes low.

Overload Capacity

The leakage flux is reduced with an increase in air gap length. The flux produced in the stator winding gets almost fully coupled with the rotor winding if the air gap length is more. Therefore, the overload capacity of a large air gap length motor is more than the overload capacity of the motor that has a small air gap length. With an increase in the air gap length, the leakage reactance decrease and the overload capacity increase.  

Cooling

With a large air gap length, the stator and the rotor are separated by a large distance so cooling is better. The copper loss(I^2*R Loss) takes place in the stator and rotor winding and, the iron loss takes place in the core. The heat is easily transferred if the motor has a large air gap. The insulation of the winding can be used of H class or F class with temperature rise limit to B class if the air gap length is more. 

Noise

The leakage flux gets reduced with a large air gap length. The less noise is generated in the motor that has more air gap length. 

Tooth Pulsation Loss

The tooth pulsation loss reduces in a large air gap length motor because of a small variation in the reactance of the air gap.

Unbalanced Magnetic Pull

An unequal air gap causes an unbalanced magnetic pull. The unbalanced magnetic pull acts in the direction of the shortest air gap.  

cross section of electric machine with eccentric rotor air gap length

The unbalanced magnetic pull can be minimized by tight tolerances or by making the air gap large within all design constraints.

The motor with a small air gap length draws less magnetizing current, and the power factor of the motor is better than the motor having a large air gap length.

What should be the optimum air gap length?

Unlike in a transformer, it is impossible to have zero air gap for a rotating machine. The rotating machine must have an air gap for its rotation. The optimum air gap of an induction motor can be expressed by the following empirical formula.

lg = 0.2 + 2√ LD    mm

Where,

lg = Air gap Length (mm)
L = Stator core Length(Meter)
D = Internal diameter of the Stator core(Meter)

Example:

If the stator  core length and diameter is 0.18 meter and 0.34 meter respectively, the air gap length between the stator and the rotor

lg = 0.2 + 2 LD    mm
     = 0.2 +2√0.18*0.34
       = 0.2 +0.494
     = 0.694 mm

The designer keeps the minimum air gap length in the energy efficient motors to improve the power factor and to reduce the no-load losses in the motor.

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2 thoughts on “Effects of Air Gap On the Performance of Induction Motor”

  1. very nicely explained about the importance of air gap in an Induction machine.i would like to know about compensation technique in DC machines.

    Reply

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